CNC Wire Bending on Universal Fabrication & Assembly

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	CNC Wire Bending

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Universal Fabrication & Assembly utilizes state of the art CNC wire bending equipment for manufacturing and assembly of a wide spectrum of products. High, low and medium volume productions of bent wire parts are offered to customers with diverse requirements.

Our CNC (Computer Numeric Control) machines are capable of forming wires to precise dimensions. Universal Fabrication & Assembly provides wire bending in different configurations and a variety of applications. Other processes that may follow wire bending include welding, surface treatment and assembly. Universal Fabrication & Assembly employs MIG, TIG and resistance welding techniques.

Some of our CNC wires bending features include:

No additional tooling
Virtually limitless configurations
Wire lengths in excess of 24"
Efficient operation
Minimum set up time
Prototyping

Since CNC machines are entirely computer controlled speed and accuracy of operation is guaranteed. 2D and 3D designs of complex parts are easily machined and manufactured. Our CNC machines can handle .5 mm to 12 mm wire (.020" to .472") thicknesses.

Wire forms are custom CNC bent and assembled into a range of products that find their application in a variety of industries like display, furniture, automotive, aerospace, agriculture, pharmaceutical, lawn & garden, commercial sales and defense.

Material Used · Equipment List · Secondary Equipment · Part Size Specifications · Acceptable File Formats · Inspection Process · Capabilities · Quality Certification

Material Used

Material Used		1008 Low Carbon Steel 1018 Low Carbon Steel 1038 Low Carbon Steel 1050 - 1095 High Carbon Steel 17-7PH Stainless Steel 302 Stainless Steel 316 Stainless Steel 400 Series Stainless Steel Beryllium Copper Brass Chrome Silicon Chrome Vanadium Hard Drawn Carbon Material High Nickel Music Wire Oil Tempered Wire Phosphor Bronze Tungsten

Equipment List

5 CNC Wire Forming Machines		.5 mm to 12 mm wire (.020" to .472")

44 Punch Presses		Up to 150 ton capacity

9 Multi-Slide Machines		Material sizes of .010” to .093” thick and 1/8” to 3-5/16” wide (.254 to 2.36mm thick and 3.175 to 84.5mm wide)

20 Four-Slide Machines		Wire diameters from .005” to .500” (.127 to 12.7mm)

Production Welders		MIG Welding Resistance Welding Robotic Cells TIG Welding

32 Spring Coiler Machines		Capable of coiling up to 25' Wire size .003” to .312” (.076 to 7.92mm)

4 Torsion Coiling Machines		Diameters from .010” to .211” (.254 to 5.359mm)

14 Grinding Machines		14” to 30” Grinders Automatic Feed Tables Deburring and Grit Blasting Wire size .010” to .312”

3 Straighten & Cut Machines		Wire sizes from .010” to .250” (.254 to 6.35mm)

Secondary Equipment

Secondary Equipment		Air Benders and Presses Belt Sanders Custom-built Assembly Machines Hand Grinders Heat Treating Kick Presses Power Benders Production Tapping Shears Slitter Stress Relieve Tumbler Vibratory Assemblers

Part Size Specifications

Diameter		.005 to .500 in .127 to 12.7 mm

Thickness		.010 to .093 in .254 to 2.36 mm

Width		.125 to 3.31 in 3.175 to 84.5 mm

Length		up to 25 ft

Wire Size		.005 to .312 in .127 to 7.92 mm

Acceptable File Formats

Acceptable File Formats		Acroabt PDF CAD CATIA v4(3D) DWG DXF IGES (3D) ParaSolid (3D) STEP

Inspection Process

Inspection Equipment		Hardness Testing Optical Comparators Spring Strength Analysis Surface Finish Testing Tensile Testing

Capabilities

Support Services		Color Code / Special Packaging EDI & Bar Coding Capabilitites JIT Delivery Long Term Purchasing / Inventory Commitment Technical Assistance in Product & Tool Design

Quality Certification

Certification		ISO 9001:2000

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CNC Wire Bending

Material Used

5 CNC Wire Forming Machines

44 Punch Presses

9 Multi-Slide Machines

20 Four-Slide Machines

Production Welders

32 Spring Coiler Machines

4 Torsion Coiling Machines

14 Grinding Machines

3 Straighten & Cut Machines

Secondary Equipment

Diameter

Thickness

Width

Length

Wire Size

Acceptable File Formats

Inspection Equipment

Support Services

Certification