Non-Metallic Stamping on Universal Fabrication & Assembly

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	Non-Metallic Stamping

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Universal Fabrication & Assembly handles non-metallic stamping services for custom parts of various geometries and sizes that are used for circuit breakers, automotive, aerospace, home appliances, lawn & garden, recreational vehicle, communications, electric motor, marine and medical applications. Prototyping, developing and manufacturing of the parts are done using different facets of tools - punch press, steel rules, progressive and compound Class-A dies. We have the capability to transform your designs into precision reality products.

Non-metallic stamping is done to produce non-metallic parts like fiberglass articles, plastic containers, etc. We use materials like glass polyester, neoprene, polyethylene, phenolic, paper phenolic, Teflon, glass melamine and fish-paper to name a few. Non-metallic stamping process employs a punch or press and a die as the two main components. Fabrication, die cutting and slitting of the stamped parts are also done by Universal Fabrication & Assembly.

Progressive dies are used in custom progressive stamping processes and offers a neater, uniform and faster cutting operation. Parts of various shape, texture, thickness and color are custom stamped with or without holes and attachments.

Universal Fabrication & Assembly has advanced capabilities to perform all bending, swaging, coil forming, four sliding, die cutting and slitting operations.

Capabilities · Equipment List · Secondary Equipment · Quality Certification · Acceptable File Formats · From Prototypes to JIT Deliveries · Complete Service

Capabilities

Material		Fishpaper Glass Melamine Glass Polyester Neoprene Paper Phenolic Phenolic Polyethylene PVC TEFLON®

Thickness		.005 to .250 in .127 to 6.35 mm

Support Services		Color Code / Special Packaging EDI & Bar Coding Capabilitites JIT Delivery Long Term Purchasing / Inventory Commitment Technical Assistance in Product & Tool Design

Equipment List

5 CNC Wire Forming Machines		.5 mm to 12 mm wire (.020" to .472")

44 Punch Presses		Up to 150 ton capacity

9 Multi-Slide Machines		Material sizes of .010” to .093” thick and 1/8” to 3-5/16” wide (.254 to 2.36mm thick and 3.175 to 84.5mm wide)

20 Four-Slide Machines		Wire diameters from .005” to .500” (.127 to 12.7mm)

Production Welders		MIG Welding Resistance Welding Robotic Cells TIG Welding

32 Spring Coiler Machines		Capable of coiling up to 25' Wire size .003” to .312” (.076 to 7.92mm)

4 Torsion Coiling Machines		Diameters from .010” to .211” (.254 to 5.359mm)

Inspection Equipment		Hardness Testing Optical Comparators Spring Strength Analysis Surface Finish Testing Tensile Testing

14 Grinding Machines		14” to 30” Grinders Automatic Feed Tables Deburring and Grit Blasting Wire size .010” to .312”

3 Straighten & Cut Machines		Wire sizes from .010” to .250” (.254 to 6.35mm)

Secondary Equipment

Secondary Equipment		Air Benders and Presses Belt Sanders Custom-built Assembly Machines Hand Grinders Heat Treating Kick Presses Power Benders Production Tapping Shears Slitter Stress Relieve Tumbler Vibratory Assemblers

Quality Certification

Certification		ISO 9001:2000

Acceptable File Formats

Acceptable File Formats		Acroabt PDF CAD CATIA v4(3D) DWG DXF IGES (3D) ParaSolid (3D) STEP

From Prototypes to JIT Deliveries

Our prototype department specializes in quick turnarounds for prototypes of your part. Want to see how various materials will perform? Ask us and we’ll deliver prototypes of your part in various materials you can test.

Our unique and highly refined synchronous production system lets us meet your toughest deadlines, Just-In-Time (JIT) delivery and low volume requirements. Put us to the test today, ask for a quote on your next project.

Complete Service

Universal Fabrication & Assembly offers production in short, medium and long runs - with no minimum quantities. Products can be color-coded or special packaged as required, we can also stock finished products for you. The combination of flexibility, quality and service results in cost-effective on-time production for your complete satisfaction.

Non-Metallic Stamping

Material

Thickness

Support Services

5 CNC Wire Forming Machines

44 Punch Presses

9 Multi-Slide Machines

20 Four-Slide Machines

Production Welders

32 Spring Coiler Machines

4 Torsion Coiling Machines

Inspection Equipment

14 Grinding Machines

3 Straighten & Cut Machines

Secondary Equipment

Certification

Acceptable File Formats