Spring Assemblies on Universal Fabrication & Assembly

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	Spring Assemblies

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Spring assemblies are available in various forms in the market today. Torsion springs, compression springs, coil springs, extension springs, garter springs, antenna springs, assembly springs and other specialty springs are found widely everywhere. Universal Fabrication & Assembly offers spring assemblies in different forms using latest technology procedures for numerous applications. Military equipments, construction and heavy machinery components, commercial appliances and electronic products use our spring assemblies.

Compression springs are available in simple helical, conical, hour glass and barrel forms with constant and variable pitches. These springs are known for their high resistance against pressure and stress. Important criteria to be noted during the manufacture of compression springs for heavy equipment industries are pitch, number of coils and material used. Our compression spring assemblies offer armor-like protection and withstand the force due to extreme added weights. Compression springs are very commonly used in cell phones, torches and sensitive instruments that require high resistance.

Torsion spring assemblies are available as single-bodied and double-bodied torsion springs. Universal Fabrication & Assembly manufactures and assemble torsion springs with different ends according to your specifications. Torsion springs find their applications in amusement, interactive and entertainment products like gaming devices, video display machines, clock pieces, electromechanical assemblies, door locks and trap doors. In the automotive industry torsion springs are used in gear shifters and clutches. Exercise machines, food processors, musical instruments and military equipments make use of torsion springs to a greater extent.

Extension springs are coiled under tension and are extendable when pulled with the required effort/force. They are available with different kinds of ends and loops and are widely used in devices where parts need to be held under tension. Construction equipments, high power tools, automotive parts (two wheelers, three wheelers, and race cars), home appliances, storage and shelving products, and some hospital machinery use extension springs widely.

Universal Fabrication & Assembly's superior quality springs offer close tolerances and longer spring life. External hose protection and internal hose support are offered through round and flat springs. Aerospace and defense industries use our critical spring assemblies for landing gear and braking systems. Universal Fabrication & Assembly offers custom packaging and bar-coding to ensure that your assemblies reach safely without any damage.

Capabilities · Equipment List · Secondary Equipment · Quality Certification · Acceptable File Formats · Specialty Springs Protect Hoses Inside and Out · Our Commitment to Quality and Service · Finished Goods and Streamlined Manufacturing · Reduced Handling and Storage

Capabilities

Type of Material		1008 Low Carbon Steel 1018 Low Carbon Steel 1038 Low Carbon Steel 1050 - 1095 High Carbon Steel 17-7PH Stainless Steel 302 Stainless Steel 316 Stainless Steel 400 Series Stainless Steel Beryllium Copper Brass Chrome Silicon Chrome Vanadium Hard Drawn Carbon Material High Nickel Music Wire Oil Tempered Wire Phosphor Bronze Tungsten

Width		.125 to 3.31 in 3.175 to 84.5 mm

Diameter		.005 to .500 in .127 to 12.7 mm

Thickness		.010 to .093 in .254 to 2.36 mm

Length		up to 25 ft

Wire Size		.005 to .312 in .127 to 7.92 mm

Types		Compression Extension Torsion

Support Services		Color Code / Special Packaging EDI & Bar Coding Capabilitites JIT Delivery Long Term Purchasing / Inventory Commitment Technical Assistance in Product & Tool Design

Equipment List

5 CNC Wire Forming Machines		.5 mm to 12 mm wire (.020" to .472")

44 Punch Presses		Up to 150 ton capacity

9 Multi-Slide Machines		Material sizes of .010” to .093” thick and 1/8” to 3-5/16” wide (.254 to 2.36mm thick and 3.175 to 84.5mm wide)

20 Four-Slide Machines		Wire diameters from .005” to .500” (.127 to 12.7mm)

Production Welders		MIG Welding Resistance Welding Robotic Cells TIG Welding

32 Spring Coiler Machines		Capable of coiling up to 25' Wire size .003” to .312” (.076 to 7.92mm)

4 Torsion Coiling Machines		Diameters from .010” to .211” (.254 to 5.359mm)

Inspection Equipment		Hardness Testing Optical Comparators Spring Strength Analysis Surface Finish Testing Tensile Testing

14 Grinding Machines		14” to 30” Grinders Automatic Feed Tables Deburring and Grit Blasting Wire size .010” to .312”

3 Straighten & Cut Machines		Wire sizes from .010” to .250” (.254 to 6.35mm)

Secondary Equipment

Secondary Equipment		Air Benders and Presses Belt Sanders Custom-built Assembly Machines Hand Grinders Heat Treating Kick Presses Power Benders Production Tapping Shears Slitter Stress Relieve Tumbler Vibratory Assemblers

Quality Certification

Certification		ISO 9001:2000

Acceptable File Formats

Acceptable File Formats		Acroabt PDF CAD CATIA v4(3D) DWG DXF IGES (3D) ParaSolid (3D) STEP

Specialty Springs Protect Hoses Inside and Out

Our coiled external hose protectors offer armor-like protection against abrasion, and our internal hose supports prevent the collapse of the hose in a vacuum application. Hose guards are made from round or flat materials (usually galvanized pre-finished, stainless steel, or beryllium-copper), in lengths up to 25'. Applications range from external guarding of an aircraft fuel line to the internal support of a naval vessel's vacuum line.

Our Commitment to Quality and Service

Universal Fabrication & Assembly offers production in short, medium and long runs - with no minimum quantities. We can color-code or provide special packaging as required, and we can also stock finished products for long-term purchasing/inventory commitments. Universal Fabrication & Assembly has bar coding services available and is also EDI compatible.

The involvement of our engineering department in design verification, assisted by our prototype department, ensures every customer's specification is met. Our ability to use Statistical Process Control throughout production, electronic sorters for quality assurance, and thorough quality control testing procedures means products will meet your tolerance and performance requirements.

Finished Goods and Streamlined Manufacturing

By outsourcing your assembly needs to Universal Fabrication & Assembly, you can eliminate multiple suppliers and let us fabricate and inventory your components in a "JIT" manner to reduce your overall costs of production.

Reduced Handling and Storage

Universal Fabrication & Assembly offers custom packaging and bar-coding to insure your assemblies reach their final destination and are ready for use.

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Spring Assemblies

Type of Material

Width

Diameter

Thickness

Length

Wire Size

Types

Support Services

5 CNC Wire Forming Machines

44 Punch Presses

9 Multi-Slide Machines

20 Four-Slide Machines

Production Welders

32 Spring Coiler Machines

4 Torsion Coiling Machines

Inspection Equipment

14 Grinding Machines

3 Straighten & Cut Machines

Secondary Equipment

Certification

Acceptable File Formats