Wire Form Assemblies on Universal Fabrication & Assembly

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	Wire Form Assemblies

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Universal Fabrication & Assembly offers Wire Form Assemblies for all your varying needs and demands. Our Wire Form Assemblies have flexible designs that provide future scope for any improvisation. We serve a number of industries like healthcare, office furniture/equipment, lawn and garden, architectural/construction, machinery, computer, automotive, agricultural, entertainment, home appliances and electronics through our custom made Wire Form Assemblies.

Wire Forms are made out of materials with sizes from .010" to .551" transformed into many desired shapes. Wire forming processes include stamping, four sliding, CNC Coiling, CNC Bending, Punching, die cutting, bending and swaging. Transformation of Wire Forms into finished assemblies is done in less time irrespective of the size, shape, design and material thickness of the parts.

Parts made from rounded wire forms are assembled for usage in commercial as well as industrial operations. Gaming devices, wire harnesses, cable assemblies, all terrain vehicles, furniture, door closers, validation machines, fan guards, fitness equipments, food processors, electronic gadgets, medical monitoring devices, motor mounts, grills, gears and other hardware, foundry and military equipments use small and large parts that are created through Wire Forms.

Shelving and storage components like POP (Point of purchase) displays, refrigerator shelves, shopping carts, fixtures, signs and wired racks use Wire Forms extensively. POP displays and wire racks are used in the retail shops to display books, food products and clothes. In the medical industry wire basket assemblies are formed from metal wires which are used to keep medical supplies sterile for a longer time.

Universal Fabrication & Assembly wire form assemblies are produced according to our customers specifications and put into production immediately. Numerous value added services like piercing, Four-Slide, CNC Coiling, CNC Bending, punching, flattening, stamping, welding and premium quality fabrication are available through Universal Fabrication & Assembly.

Capabilities · Equipment List · Secondary Equipment · Quality Certification · Acceptable File Formats · Quality Control from the Prototype to Production Runs · Complete Service · Finished Goods and Streamlined Manufacturing · Reduced Handling and Storage

Capabilities

Type of Material		1008 Low Carbon Steel 1018 Low Carbon Steel 1038 Low Carbon Steel 1050 - 1095 High Carbon Steel 17-7PH Stainless Steel 302 Stainless Steel 316 Stainless Steel 400 Series Stainless Steel Aluminum Basic Wire Beryllium Copper Brass Chrome Silicon Chrome Vanadium Copper Hard Drawn Carbon Material High Nickel Alloys Music Wire Oil Tempered Wire Phosphor Bronze Rocket Wire Tungsten

Diameter		.005 to .500 in .127 to 12.7 mm

Thickness		.010 to .093 in .254 to 2.36 mm

Width		.125 to 3.31 in 3.175 to 84.5 mm

Length		up to 25 ft

Wire Size		.005 to .312 in .127 to 7.92 mm

Secondary Operations		Bending Flattening Piercing Staking Welding

Support Services		Color Code / Special Packaging EDI & Bar Coding Capabilitites JIT Delivery Long Term Purchasing / Inventory Commitment Technical Assistance in Product & Tool Design

Equipment List

5 CNC Wire Forming Machines		.5 mm to 12 mm wire (.020" to .472")

44 Punch Presses		Up to 150 ton capacity

9 Multi-Slide Machines		Material sizes of .010” to .093” thick and 1/8” to 3-5/16” wide (.254 to 2.36mm thick and 3.175 to 84.5mm wide)

20 Four-Slide Machines		Wire diameters from .005” to .500” (.127 to 12.7mm)

Production Welders		MIG Welding Resistance Welding Robotic Cells TIG Welding

32 Spring Coiler Machines		Capable of coiling up to 25' Wire size .003” to .312” (.076 to 7.92mm)

4 Torsion Coiling Machines		Diameters from .010” to .211” (.254 to 5.359mm)

Inspection Equipment		Hardness Testing Optical Comparators Spring Strength Analysis Surface Finish Testing Tensile Testing

14 Grinding Machines		14” to 30” Grinders Automatic Feed Tables Deburring and Grit Blasting Wire size .010” to .312”

3 Straighten & Cut Machines		Wire sizes from .010” to .250” (.254 to 6.35mm)

Secondary Equipment

Secondary Equipment		Air Benders and Presses Belt Sanders Custom-built Assembly Machines Hand Grinders Heat Treating Kick Presses Power Benders Production Tapping Shears Slitter Stress Relieve Tumbler Vibratory Assemblers

Quality Certification

Certification		ISO 9001:2000

Acceptable File Formats

Acceptable File Formats		Acroabt PDF CAD CATIA v4(3D) DWG DXF IGES (3D) ParaSolid (3D) STEP

Quality Control from the Prototype to Production Runs

Our prototype department is ready to provide you with quality wire forms quickly and cost-effectively. Our tooling, built and maintained in-house to our exacting standards, ensures that all wire forms meet your specifications and performance requirements. We emphasize quality through our prototype capabilities and our ability to use Statistical Process Control throughout the production cycle.

Complete Service

Universal Fabrication & Assembly offers production in short, medium and long runs - with no minimum quantities. We can color code or provide special packaging as required, and we can also stock finished products for you. The combination of flexibility, quality and service results in cost-effective on-time production for your complete satisfaction.

Finished Goods and Streamlined Manufacturing

By outsourcing your assembly needs to Universal Fabrication & Assembly, you can eliminate multiple suppliers and let us fabricate and inventory your components in a "JIT" manner to reduce your overall costs of production.

Reduced Handling and Storage

Universal Fabrication & Assembly offers custom packaging and bar-coding to insure your assemblies reach their final destination and are ready for use.

MORE IMAGES


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	· Wire Form Assemblies #1

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	· Wire Form Assemblies #4

	· OMCG CNC Wire Former

	· VS Baird #8

	· VS Baird #8 (Close-up)

	· LATOUR Overall Indvidual Layouts

	· LATOUR Overall Indvidual Layouts (Close-up)

	· Quality Measuring Device

	· Quality Measuring Device (Close-up)

	· Parts

	· Spot Weld Chuck (Setup)

	· Spot Weld Chuck (Weld)

Wire Form Assemblies

Type of Material

Diameter

Thickness

Width

Length

Wire Size

Secondary Operations

Support Services

5 CNC Wire Forming Machines

44 Punch Presses

9 Multi-Slide Machines

20 Four-Slide Machines

Production Welders

32 Spring Coiler Machines

4 Torsion Coiling Machines

Inspection Equipment

14 Grinding Machines

3 Straighten & Cut Machines

Secondary Equipment

Certification

Acceptable File Formats